WiFi Receiver Box TV Digital Set

Basic Info.

Model NO.	PSK-67
Mould Cavity	Single Cavity
Plastic Material	PA66+GF
Process Combination Type	Single-Process Mode
Application	Household Appliances, Electronic, Home Use
Runner	Cold Runner
Design Software	Pro-E
Installation	Fixed
Certification	TS16949, CE, ISO
Standard	HASCO
Customized	Customized
After-sales Service	3 Years
Transport Package	Customized or Color Box
Specification	350*100*10
Trademark	OEM
Origin	China
HS Code	3901100001
Production Capacity	500set/Years

Packaging & Delivery

Package Size 350.00cm * 100.00cm * 10.00cm Package Gross Weight 290.000kg

Product Description

Company Name	Powerfulsky Mould Co.,Ltd
Business Type	Manufacturing
Shaping Mode	Injection Mould for TV Set-Top Box
Products Name	Plastic Injection Rice Cooker Mold
Mould Life	According to client's requirements
Mould base Standard	HASCO, DME, LKM, Meusburger, FUTABA, etc
Core & Cavity Material	718H, P20, NAK80, S316H, SKD61, 1.2311, 1.2343, etc
Products Material	PP, PA6, PLA, ABS, PE, PC, POM, PVC, PET, PS, TPE etc
Design Software	UG, PROE, Auto CAD, Solidworks
Runner Type	Hot runner or cold runner
Gate Type	Side gate, Sub gate, Pin point Gate
Surface Treatment	Polish,Texture, Silk-screen printing,Anodizing,etc
Equipment	CNC,EDM,Milling,Grinding,Wire Cut,Plastic injection machine
Package	Wooden box for mould, carton for plastic products
Lead Time	25-40 days for T1
OEM/ODM Service	Available

Quotation	Need 2D/3D drawing or Samples
Mould Design	Mould design drawing could be sent for confirmation
Mould Making	Start mould manufacturing after the mould design is confirmed
Mould Trial	1st shot samples will be available for checking
Sample Confirmation	Customer to check and confirm samples
Mould Modification	Modify the mould if necessary
Mould Delivery	To deliver the mould after received the 3rd payment
After-Sales Service	Free of charge for 12 months warranty

Soft Mold and Hard Mold of Injection Mold
Soft mold means that the hardness of the mold core is below 44HRC,and the steel used im the mold core can meet the requirements without heat treatment after buying it.
Japanese steel NAK80 is one of the hardest pre-hardened steels,with a hardness of 38-41HRC,and its fine and uniform structure is suitable for polishing.The rough machining and finishing of the mold cavity mainly rely on CNC machining.Under the current technical conditions,the most suitable hardness of steel for machining is 38HRC.At this hardness,the durability of the cutting tool is also high,and the machining efficiency is also the highest.
Machining can both generate stress and eliminate residual stress,which may cause immediate deformation of the workpiece,or deformation during subsequent heat treatment.Therefore,for large soft molds,it is recommended to vacuum the workpiece after rough machining to relieve stress.
Hard mold means that the hardness is above 45HRC,and the steel used in the mold core needs to be heat treated after buying it,such as quenching and tempering,in order to meet the requirements of use.Such an injection mold is called a hard mold.For example,the inner module is made of steel such as H13 steel,420 steel,S7 steel and 1.2344.
In addition to the large difference in the life of the mold,the soft mold and the hard mold generally have no effect on the product.
There are many manufacturing processes for hard molds,and the cost of molds will increase by more than 30% compared with the same soft molds.The purpose of quenching is to greatly improve the strength hardness,wear resistance,fatigue strength and toughness of steel,so as to meet the long life requirements of molds.Since quenching will cause deformation of the workpiece,it is necessary to design a reserved amount of deformation.
The typical processing technology of the hard mold core is: increase the machining allowance by 0.5mm in the three directions of the length,width and height of the mold core.It should be noted that the verticality tolerance of the blank in each direction can not be greater than 0.02;The pen marks the reference angle and the parts to be processed.

1.PowerfulSky Mould is able to offer the full range of service from mold designing,Making,Plastic Part Molding to Printing,Assembly,Package and shipping arrangement.2.Engineering/TechnicalMold DesignMold Flow AnalysisProject ManagementSupplier Managed InventoryDesign for ManufacturingValue Analysis3.Mold BuildMold up to 550 TonsComplex SurfacesAssembly FixturesHot Runner Capability4.Technical Injection Molding90 Tons to 1200 Tons Injection Molding PressesStructural FoamSmall Precision and Large CosmeticGas Counter PressureHigh Pressure Thin WallRobotic and Automated Pick and Place5.Secondary OperationsCNC MachiningSonic WeldingHeat StakingHot StampingPad PrintingSolvent Bonding6.FinishingWater Based Paint
Powder Coat Paint

Powefulsky Mould strives to produce high quality products and fast delivery times forall our clients by providing a complete service. From start to finish we offer Design,Prototyping, Mold making,production, packaging and shipping. Products covered by the industries of medical devices, beauty and care, household appliances, Netcom products and Auto and so on. PowerfulSky Moulds clients from all over the world as: USA, Europe, Brazil, Russia, Australia New Zealand and so on. We always believe technology is the primary productive force for the existence and development of the enterprises.We work closely with our customers at every stage of the process,from initial Computer Aided Design and mould tool design through to manufacture,using high quality injection moldings to deliver an integrated service tailored to their needs.We are sure that you will find all the information you need about the wide range of precision injection molding services we offer,however please feel free to contact us for further details.